Product
High-efficiency solar bracket roll forming machine
Solar Bracket Roll Forming Machine: Revolutionizing the Solar Industry with Precision and Efficiency
In recent years, the solar energy industry has experienced exponential growth, driven by the global shift towards renewable energy sources. Among the critical components that make up a solar panel system, the mounting brackets play a pivotal role in supporting solar panels and ensuring their stability and durability. To meet the growing demand for these components, manufacturers are turning to advanced technology, such as the solar bracket roll forming machine, which offers an efficient and cost-effective solution to produce high-quality solar brackets at scale.
Workflow Diagram
More parameters
| Product Name | High-efficiency solar bracket roll forming machine |
| Punching | Servo non-stop punching |
| Structure | 500H Beam |
| Main motor power | Dual 18.5KW motors + K97 reducer |
| Hydraulic components | 11KW×2 pump station 1 unit (for punching) 4KW pump station 1 unit (for cutting) 3KW pump station 1 unit (for pressing) |
| Cutting type | Tracking Cut |
| Produce speed | 15-20 m/min |
| Shaft material | 45# steel, quenched and tempered |
| Brand of electrical control cabinet | Delta or customized according to customer requirements |
| Touch screen/inverter | Delta or customized according to customer requirements |
| Rolling materials | High quality CR12 quenching |
| Cutting blade material | Cr12, treatment off 58 ℃ -60 ℃ |
| Roller diameter | Φ80mm |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 2.0-3.0mm |
| Rows | The number of rows is usually 24-26, and the 3mm thick 41*72 model may have 28 rows. |
What is a Solar Bracket Roll Forming Machine?
The solar bracket roll forming machine is a specialized piece of machinery designed to create solar panel mounting brackets from metal coils. The process involves several stages, each of which is crucial for ensuring the final product is both robust and precisely shaped to meet the specific requirements of the solar panel system. The machine is typically used in the mass production of solar mounting systems, serving as the backbone of modern solar installation projects.
The key advantage of using a solar bracket roll forming machine is its ability to produce large volumes of high-precision metal brackets efficiently. These machines can handle a variety of materials, such as galvanized steel, aluminum, or stainless steel, which are commonly used in solar panel mounting systems. By utilizing advanced forming technology, the machine transforms raw metal coils into finished brackets, which are then ready for use in solar installations.
Key Stages in the Solar Bracket Roll Forming Process
Uncoiling (Unwinding):
The production process begins with the uncoiling stage, where a metal coil is loaded onto the machine. The coil, which can be made from various materials like aluminum or steel, is unwound as it moves through the machine. This is the starting point of the solar bracket roll forming machine process, and it ensures that the material is evenly fed into the subsequent stages.
Leveling (Flattening):
After the coil is unwound, the material is fed into the leveling or flattening section. This stage ensures that the metal is perfectly flat and free from any inherent distortions or wrinkles that may have formed during the coiling process. A smooth, flat surface is essential for achieving precise and accurate brackets, making this step one of the most critical in the roll forming sequence.
Punching:
The next stage in the solar bracket roll forming machine process is punching. At this point, holes or slots are punched into the metal sheet according to the specific design and dimensions required for the solar bracket. Punching can be customized to suit various solar panel mounting configurations, ensuring that the final product is tailored to the unique needs of the solar system.
Forming:
The core function of the solar bracket roll forming machine is to shape the metal into the desired bracket profile. Using a series of rollers, the metal sheet is progressively bent and shaped into the final form. The forming process is highly precise, allowing for intricate designs and ensuring that the brackets are made to exact specifications. This step is critical for ensuring that the solar brackets are strong enough to support solar panels securely while withstanding environmental stressors such as wind, rain, and snow.
Cutting (Shearing):
After the forming process, the metal sheet is fed into the cutting section, where the machine cuts the continuous strip of metal into individual brackets. The cutting is done with precision to ensure that each piece is of uniform size and shape. The solar bracket roll forming machine can be programmed to cut the metal into various lengths, depending on the specific requirements of the solar mounting system.
Stacking (Palletizing):
Finally, after the brackets are formed and cut, they are stacked or palletized for storage or shipping. In some systems, the solar bracket roll forming machine includes an automatic stacking system, which arranges the finished brackets into neat piles, ready for transportation to the next phase of the production process or to be shipped directly to the client.
Application Scenario
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a High-efficiency solar bracket roll forming machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the High-efficiency solar bracket roll forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
