Product
Cable Tray Production Line
Innovate Your Manufacturing Process with Our High-Efficiency Cable Tray Production Line
The global construction and electrical industries are experiencing unprecedented growth, driving the demand for reliable, efficient, and high-quality cable management solutions. To meet this demand, manufacturers require equipment that combines precision, speed, and flexibility. Our company, a trusted leader in roll forming technology, is proud to offer our state-of-the-art Cable Tray Production Line, a comprehensive and integrated manufacturing solution designed to maximize your productivity and profitability. This complete Cable Tray Production Line seamlessly integrates all critical processes from raw material to finished product, ensuring a smooth, continuous, and highly automated operation that sets a new standard in the industry.
Workflow Diagram
The journey through our advanced Cable Tray Production Line begins with a heavy-duty decoiler. This robust unit is engineered to handle large coils of steel, aluminum, or other metals, providing a stable and consistent feed of material into the system. This initial stage is crucial for maintaining the continuity of the entire production process and preventing costly downtime. The material then progresses to a precision leveling machine. This stage is dedicated to eliminating any curls, bends, or internal stresses imparted from the coiling process. The result is a perfectly flat and uniform strip of metal, which is absolutely essential for achieving the dimensional accuracy and flawless surface quality of the final cable trays.
Following preparation, the material is accurately fed by a servo-driven system into the next critical station: hydraulic punching. This is where the flexibility of our Cable Tray Production Line becomes profoundly evident. Custom hole patterns, louver shapes, mounting slots, and other perforations are punched into the metal with extreme precision and consistency. The tooling and programming can be quickly adapted, allowing the same production line to effortlessly switch between different designs, making it perfect for both mass production and specialized custom orders. The heart of the entire system is the high-speed roll forming machine. Here, the flat, punched sheet is progressively shaped through a series of meticulously designed forming stands. Each set of rollers gradually bends the metal until it achieves the desired cable tray profile—be it ladder-type, trough-type, or wire-mesh. The cold-forming process ensures the material's strength is enhanced without compromising its integrity.
A key advantage of our complete Cable Tray Production Line is its exceptional customizability. Every aspect, including the profile design, material grade, incoming width and thickness, punching locations, and final cutting length, can be tailored to your exact specifications. We understand that your needs are unique, which is why our engineering team is committed to providing tailored solutions with a rapid turnaround, delivering detailed production drawings within just three days of finalizing your requirements.
More parameters
Product Name | Cable Tray Making Machine Production Line |
Material rack | Hydraulic core expansion Electric unwinding function Inner diameter expansion and contraction range: φ460-520 mm Maximum coil outer diameter: φ1500 mm Load capacity: 6 tons |
Roll forming the second half | Opposing Roll Forming Main Motor Power (5.5 kW) Opening and Closing Motor Power (1.5 kW) |
Main motor power | 7.5 kw |
Hydraulic components | 11 KW |
Cutting type | Hydraulic shear |
Produce speed | 8-16m/min |
Small edge roll forming part | Inward-turning small edge: 6-row roll forming Small edge leveling Main motor power (5.5 kW) Opening and closing servo motor power (1.5 kW) Outward-turning small edge: 6-row roll forming Small edge leveling Main motor power (5.5 kW) Opening and closing servo motor power (1.5 kW) |
Brand of electrical control cabinet | Delta or customized according to customer requirements |
Touch screen/inverter | Delta or customized according to customer requirements |
High-speed platform | 3m roller feed table (1 unit) Main motor power (1.5kW) Electric opening and closing |
Forming size | 400/100, 400/50, 300/100, 300/50, 200/100, 200/50, 100/100, 100/50, 50/50 |
Rolled strip thickness | 0.8(±0.03)-1.5 (±0.03) mm |
Voltage | 400V±5%,60Hz,3p, be customized |
Feeding thickness | 0.8-1.5 mm |
Rows | 26 |
Equipment footprint | 30×2.5×2.2 m |
Feeding width | 200-650mm(200-800) |
Our commitment to your success extends far beyond the factory floor and the initial sale. We provide comprehensive remote support to ensure your Cable Tray Production Line operates at peak performance. Our experienced engineers offer remote warranty service and real-time video online guidance for operational training, routine maintenance, and troubleshooting. This dedicated after-sales support minimizes potential downtime and empowers your team to leverage the full potential of your investment.
In conclusion, our integrated Cable Tray Production Line represents the pinnacle of manufacturing efficiency and versatility. It is a turnkey solution designed to reduce labor costs, minimize material waste, and produce superior quality cable trays that meet the most stringent international standards. By investing in our Cable Tray Production Line, you are not just purchasing machinery; you are forging a partnership dedicated to driving your business growth. Contact us today to discuss your project and discover how our Cable Tray Production Line can be configured to elevate your manufacturing capabilities to new heights.
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.