Product
Full-production cable tray roll forming machine
Cable Tray Roll Forming Machine: A High-Efficiency Solution for Modern Cable Management
The cable tray roll forming machine is a state-of-the-art piece of equipment designed to automate the production of cable trays used for electrical cable management in buildings, factories, power plants, and other industrial facilities. These trays are essential for supporting insulated cables in control, communication, and power distribution systems. The cable tray roll forming machine plays a critical role in manufacturing high-quality, durable cable trays with speed, accuracy, and consistency.
Workflow Diagram
More parameters
| Product Name | perforated cable tray machine |
| Punching | Two-station punching machine for punching seven-shaped button holes and marking thickness 0.5-1.5 (optional) |
| Flat sheet machine roll forming part | Electric feed port 8-row roller forming Small side leveling Guide scale plate to adjust pressure Pressure spring adjustment Side reinforcement ribs and closing motor power (1.5KW) |
| Main motor power | 7.5 kw |
| Hydraulic components | Hydraulic station 2*7.5KW. Solenoid valve 220V. 3 stations |
| Cutting type | Hydraulic three-piece shear |
| Produce speed | 8-16m/min |
| Shaft material | Cr12 |
| Brand of electrical control cabinet | Delta or customized according to customer requirements |
| Touch screen/inverter | Delta or customized according to customer requirements |
| Rolling materials | High quality CR12 quenching |
| Cutting blade material | Cr12, treatment off 58 ℃ -60 ℃ |
| Roller diameter | Φ80mm |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 0.5-2.5mm |
| Rows | 26 |
| Hydraulic station | Multiple solenoid valves, solenoid overflow valve, cooling system, motor power (7.5X2) KW, oil tank capacity (450) liters |
| Feeding width | 200-1250mm（200-800） |
Introduction to Cable Tray Roll Forming Machine
A cable tray roll forming machine is specifically engineered to transform flat steel coils into fully formed cable trays through a series of sequential processes. It is widely adopted in industries where reliable and efficient cable support systems are required. The machine’s ability to produce a wide range of cable tray designs—including perforated, ladder, and solid-bottom trays—makes it an ideal choice for manufacturers seeking flexibility and high production output.
The cable tray roll forming machine not only increases productivity but also ensures uniformity and precision in every piece, reducing manual labor and enhancing the quality of the final product.
Production Flow of Cable Tray Roll Forming Machine
The entire process of the cable tray roll forming machine is highly automated and consists of the following key stages:
Decoiling (Uncoiling): The process begins with a hydraulic decoiler that feeds the raw steel coil into the machine. The decoiler ensures smooth and controlled unwinding of the coil, preparing it for the next steps.
Leveling: After uncoiling, the steel strip passes through a leveling machine. This removes any curvature or unevenness from the coil, ensuring a flat surface suitable for further processing.
Punching (Perforation): Many cable trays require perforations for ventilation and cable fixing. The machine includes a punching system, usually controlled by a CNC program, that creates the required hole patterns accurately and efficiently before the roll forming process.
Roll Forming: This is the core process of the cable tray roll forming machine. The leveled and perforated steel strip passes through multiple forming stations where precision rollers gradually bend the material into the desired cable tray profile. The roller sets can be customized for different tray shapes and dimensions.
Cutting: Once the cable tray reaches its final shape, a high-speed hydraulic or servo cutting system cuts the profile to the programmed length. This step is synchronized with the forming process to ensure precise and clean cuts.
Stacking and Collection: The finished cable trays are automatically stacked and prepared for packaging or further processing. This reduces manual handling and speeds up the overall production cycle.
Application Scenario
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a automated cable tray roll forming machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the automated cable tray roll forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
