Product
Cable Tray Forming Machine Production Line
Cable Tray Forming Machine: A Complete Solution for Modern Cable Management Systems
The Cable Tray Forming Machine Production Line is a fully automated production line designed for manufacturing high-quality cable trays used in electrical infrastructure projects across industrial, commercial, and residential sectors. These trays serve as a reliable support system for insulated power and communication cables, playing a critical role in maintaining order, safety, and efficiency in cable routing. The cable tray forming machine offers unmatched precision, speed, and flexibility in producing various styles and sizes of cable trays, including perforated, solid, ladder-type, and wire mesh trays.
As the demand for reliable and well-organized cable systems continues to grow with the expansion of data centers, power plants, and industrial automation, the cable tray forming machine has become an essential manufacturing tool. It not only ensures structural consistency and high output but also contributes to reducing labor costs and material waste, thanks to its advanced roll forming and automation technologies.
Workflow Diagram
More parameters
| Product Name | Cable Tray Forming Machine Production Line |
| Punching | Two-station punching machine for punching seven-shaped button holes and marking thickness 0.5-1.5 (optional) |
| Flat sheet machine roll forming part | Electric feed port 8-row roller forming Small side leveling Guide scale plate to adjust pressure Pressure spring adjustment Side reinforcement ribs and closing motor power (1.5KW) |
| Main motor power | 7.5 kw |
| Hydraulic components | Hydraulic station 2*7.5KW. Solenoid valve 220V. 3 stations |
| Cutting type | Hydraulic three-piece shear |
| Produce speed | 8-16m/min |
| Shaft material | Cr12 |
| Brand of electrical control cabinet | Delta or customized according to customer requirements |
| Touch screen/inverter | Delta or customized according to customer requirements |
| Rolling materials | High quality CR12 quenching |
| Cutting blade material | Cr12, treatment off 58 ℃ -60 ℃ |
| Roller diameter | Φ80mm |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 0.5-2.5mm |
| Rows | 26 |
| Hydraulic station | Multiple solenoid valves, solenoid overflow valve, cooling system, motor power (7.5X2) KW, oil tank capacity (450) liters |
| Feeding width | 200-1250mm（200-800） |
Cable Tray Forming Machine Production Line Flow
The cable tray forming machine integrates multiple processing functions into a single, streamlined line. The typical workflow includes:
Uncoiling: The process starts with a hydraulic decoiler that unwinds the steel coil and feeds the sheet into the machine. This step is crucial for maintaining a continuous and stable feed rate.
Leveling: Once the coil is uncoiled, it enters the leveling unit. Here, a series of rollers flatten the sheet and eliminate any distortions or coil memory, preparing the material for precise forming.
Punching: Before roll forming, the sheet passes through a punching system (often servo or hydraulic) to create holes or slots according to the tray design. These perforations allow for better ventilation and cable tie anchoring.
Roll Forming: This is the core stage of the cable tray forming machine. The material is passed through multiple roll stations, where it is progressively shaped into the desired profile. Roll forming ensures uniform bending without compromising the material’s integrity.
Cutting: After the tray is formed, a cutting system (typically flying shear or hydraulic cutter) cuts the tray to the programmed length with high accuracy, without interrupting the line’s operation.
Stacking: Finally, a stacking or collection system neatly organizes the finished cable trays for packing or further processing, improving handling efficiency and reducing manual labor.
Key Features of Cable Tray Forming Machine Production Line
The cable tray forming machine is designed with advanced features that make it a reliable, high-performance manufacturing solution:
Full Automation: Equipped with PLC control systems and touch-screen HMIs, the entire production line can be operated by minimal staff with high control over each stage of the process.
Customizable Profile Output: Rollers and punching molds can be adjusted or replaced to produce different tray designs and sizes, allowing for quick changeovers and versatile production capabilities.
High-Speed and High-Precision: The machine operates at high speeds without sacrificing precision. The synchronized coordination between forming, punching, and cutting ensures consistent output quality.
Sturdy Frame and Durable Rollers: The machine is built from heavy-duty steel frames with high-quality alloy rollers that ensure stability and longevity under continuous operation.
Energy Efficiency and Safety: With built-in overload protection, emergency stop buttons, and efficient power usage, the cable tray forming machine ensures both safety and cost-effective operations.
Application Scenario
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a automated Cable Tray Forming Machine Production Line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the automated Cable Tray Forming Machine Production Line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
