Product
Double Layer Roll Forming Production Line - 2X Output Solution
Unlocking Versatility & Efficiency: The Double Layer Trapezoidal Roof Roll Forming Production Line
For over 28 years, our engineering expertise has empowered manufacturers globally with innovative metal forming solutions. Recognizing the diverse demands of the construction industry for various trapezoidal roof profiles, we present a groundbreaking advancement: the Double Layer Trapezoidal Roof Roll Forming Production Line. This sophisticated system redefines production flexibility and space efficiency, specifically engineered for manufacturers requiring the capability to produce two distinct trapezoidal roof panel profiles on a single, compact footprint. While the upper and lower layers operate independently (not simultaneously), this unique design offers unparalleled advantages for businesses managing diverse product lines or custom orders. Understanding the capabilities of this specialized roll forming production line is key to maximizing your roofing profile output.
Roll Forming Process Workflow Diagram
More parameters
| Product Name | Double layer roll forming production line |
| Main motor power | 5.5 kw |
| Hydraulic station | 4 kw |
| Produce speed | 12-15 m/min |
| Shaft material | 45# Steel |
| Touch screen | PLC or customized according to customer requirements |
| Rolling materials | Cr12, heat treatment HRC58-60℃ |
| Cutting blade material | Cr12MoV, heat treatment HRC58-60℃ |
| Roller diameter | Φ70 mm |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 0.3-0.8 mm |
| Rows | 20+15 |
The Double Layer Trapezoidal Roof Roll Forming Production Line delivers significant competitive advantages:
Unmatched Production Flexibility: Produce two distinct trapezoidal profiles on demand. Ideal for manufacturers with diverse catalogs or custom job requirements without investing in two separate full lines.
Dramatic Space Savings: The vertical stacking design utilizes factory floor space up to 50% more efficiently than installing two independent roll forming production line units side-by-side.
Minimized Changeover Time & Cost: Switching between profiles is primarily about selecting the active layer and changing the coil. Eliminating the need to physically change forming rolls (as each layer has its own dedicated set) drastically reduces downtime and labor costs associated with traditional profile changeovers. This boosts overall equipment effectiveness (OEE).
Reduced Capital Investment: While more complex than a single line, it offers the capability of two dedicated lines at a significantly lower cost than purchasing two separate complete roll forming production line systems and requiring the space for them.
Optimized Production Runs: Efficiently run smaller batches of each profile without the penalty of excessive changeover downtime. Perfect for just-in-time manufacturing or handling specialized orders.
Material Versatility: Each layer can potentially be configured for different material types or thicknesses (within overall machine design limits).
Independent Maintenance: Servicing one layer does not necessarily halt production on the other, enhancing uptime potential.
Our photos with our customers
Why Choose Us?
About us
We, Tianjin Haixing a professional cold roof roll forming machine manufacturer, we have been focusing on this field for 28 years and support ODM/OEM, our equipment includes roof roll forming machine, floor deck roll forming machine, automatic decoler, shutter door roll forming machine, light keel roll forming machine, purlin machine, cable tray punch machine, and other related construction equipment. We are cooperating with 150+ countries & 5,000+ Partners.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a double layer roll forming production line line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the double layer roll forming production line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
