Product
Precision ridge cap roll forming machine line
The Ridge Cap Roll Forming Machine Line: Precision Engineered for Peak Roofing Performance
In the specialized world of metal roofing manufacturing, efficiency, precision, and consistency are non-negotiable. Producing the critical ridge cap components – the protective and aesthetic finishing elements along roof peaks and hips – demands dedicated technology. Enter the fully integrated ridge cap roll forming machine line. This sophisticated production system represents the pinnacle of automated fabrication, transforming raw metal coils into perfectly formed ridge caps with remarkable speed and accuracy. More than just a single machine, the ridge cap roll forming machine line is a symphony of coordinated processes working seamlessly together.
Roll Forming Process Workflow Diagram
More parameters
| Product Name |
Precision ridge cap roll forming machine line |
| Main motor power | 4 kw |
| Hydraulic station | 4 kw |
| Produce speed | 10-15 m/min |
| Shaft material | 45# Steel |
| Touch screen | PLC or customized according to customer requirements |
| Rolling materials | Cr12, heat treatment HRC58-60℃ |
| Cutting blade material | Cr12MoV, heat treatment HRC58-60℃ |
| Roller diameter | Φ70 mm |
| Voltage | 220v 60hz 3p be customized |
| Feeding thickness | 0.3-0.8mm |
| Rows | 13 |
| Feeding width | 560 mm |
Core Components & Workflow:
The heart of the ridge cap roll forming machine line is, unsurprisingly, the roll forming machine itself. This is where the magic of shaping happens. The flat, leveled strip is progressively formed into the specific ridge cap profile (common profiles include standard cap, hip cap, or decorative styles) as it passes through a series of carefully engineered roll stations. Each consecutive station, mounted on a sturdy frame, features precision-ground steel rolls that incrementally bend the metal. The number of forming stations varies depending on the profile's complexity, but typically ranges from 13. Modern ridge cap roll forming machine lines utilize advanced hydraulic technology for individual station control, allowing for incredibly fine adjustments to the forming process and ensuring consistent profile geometry along the entire production length.
Once the metal strip has been fully transformed into the continuous ridge cap profile, it reaches the cutting stage. The ridge cap roll forming machine line employs a high-precision flying cut-off system. This sophisticated mechanism synchronizes perfectly with the continuously moving formed profile. A hydraulic shear travels alongside the moving material at the exact same speed, makes a clean, burr-minimized cut to the pre-set length, and then rapidly returns to its starting position for the next cut. This happens without stopping the entire production line, maximizing throughput – a key advantage of the integrated ridge cap roll forming machine line. Length accuracy is typically within fractions of a millimeter, crucial for proper roof installation and fit.
The modern ridge cap roll forming machine line is an indispensable asset for manufacturers supplying the residential, commercial, and architectural metal roofing markets. Its ability to deliver large volumes of geometrically perfect ridge caps efficiently, consistently, and cost-effectively makes it the backbone of high-volume production. From the initial uncoiling of raw metal to the final stacking of finished products, the integrated ridge cap roll forming machine line represents a seamless fusion of mechanical engineering and automation, consistently setting the standard for quality and performance in roofing component manufacturing. Investing in a well-designed ridge cap roll forming machine line is an investment in productivity, quality, and competitive advantage within the demanding roofing industry, ensuring peak performance for every roof it helps create. The reliability and output of the ridge cap roll forming machine line are central to meeting modern construction timelines and quality expectations.
Our photos with our customers
Why Choose Us?
About us
We, Tianjin Haixing a professional cold roof roll forming machine manufacturer, we have been focusing on this field for 28 years and support ODM/OEM, our equipment includes roof roll forming machine, floor deck roll forming machine, automatic decoler, shutter door roll forming machine, light keel roll forming machine, purlin machine, cable tray punch machine, and other related construction equipment. We are cooperating with 150+ countries & 5,000+ Partners.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a Precision ridge cap roll forming machine line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Precision ridge cap roll forming machine line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
