Product

Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine
Bracing Storage Rack Roll Forming Machine

Bracing Storage Rack Roll Forming Machine

HOPEX-Rack Bracing
Production Time: 30-35 working days Shipping Time: 40 days Port: Tianjin Whatsapp: + 86 18920635761 E-mail: lisa@hx-machinery.com

Precision-Engineered for Stability: The Bracing Storage Rack Roll Forming Machine

In the architecture of industrial storage systems, the bracing component is the unsung hero, providing the critical diagonal strength that ensures rack integrity under immense loads. Manufacturing this vital part demands precision, consistency, and efficiency. Our Bracing Storage Rack Roll Forming Machine is the cornerstone of a robust production line dedicated exclusively to producing high-quality storage rack braces. This fully integrated solution transforms raw steel coil into finished, ready-to-install bracing components with exceptional accuracy and speed, offering manufacturers a decisive competitive edge.

 

Bracing Storage Rack Roll Forming Machine

 

Bracing Storage Rack Roll Forming Machine

 

Processing range of edge dimensions
C40x29、C60x30、C80x40、C100x50
Feeding thickness 0.8-2.0 mm
Product Tolerances Length: ±2 mm / for all processed lengths
Width, Height: ±0.5 mm
Other dimensions: Compliant with EN 10162 cold-rolled steel profiles standard
Forming speed 0 - 40 meters/minute
Achieved Safety Standards (Design Safety Standards) Designed according to CE standards; includes CO and CQ
Material waste during machine installation

10-20 meters per adjustment

Total power

 

30 kW

 

Voltage 380V, 50Hz, three-phase
Production line layout (length x width) 14 x 2 (meters)
Control system PLC
Hydraulic System Motor power: 5.5 kW * 2
Water tank capacity: 196 liters
Working pressure: 12 MPa

 

Workflow Diagram:Decoiler → Leveling → Roll forming → Punching → Servo cutting

The production journey on our Bracing Storage Rack Roll Forming Machine is a seamless, automated sequence engineered for flawless operation.

1.Decoiler & Leveling: It begins with a precision decoiler that feeds material into the system.  

 

Bracing Storage Rack Roll Forming Machine

 

Uncoiling method Non-motorized decoiler
Coil outer diameter 1800 mm
Coil inner diameter 350-520 mm
Coil width 50-300 mm
Coil load capacity 3 tons
Expansion/contraction mechanism

 

Manual

 

Decoiler spindle shaft

Material and hardness of the shaft raw material: Material: 45# steel, Hardness: 150-180 HB

Diameter: 90 mm

 

2. Roll forming: The steel strip then progresses to the core roll forming station, where a customized set of hardened rollers gradually and accurately cold-forms the metal into the specific, often complex, profile required for optimal bracing strength.

 

Bracing Storage Rack Roll Forming Machine

 

Roll forming motor power 15 kW
Frame Material and Manufacturing Method The frame is made of Q235 steel plate, welded and then precision-machined using a gantry milling machine
Height from the ground to the roll forming position 800-850 (mm)
Transmission system Gear drive
Number of roll forming pairs 14 pairs of rollers
Roll forming shaft Material, Hardness: 40Cr; Hardness: 250-280 HB
Diameter: 65 mm
Rollers Material, Hardness: Cr12; Hardness: 55-60 (HRC); Chrome plating thickness: 0.01-0.015 (mm)
Diameter: 130 mm
Coil thickness 35 mm

 

3. Puching: Following forming, integrated servo technology takes center stage. A high-precision servo punching unit cleanly perforates the brace with exact hole patterns—crucial for bolted connections—without stopping the line.

 

Bracing Storage Rack Roll Forming Machine

 

Punching speed 30-35 (strokes per minute)
Punching force T8-10 tons
Punching die Material: Cr12MoV
Die hardness: 56-58 (HRC)

 

4. Servo cutting: The process culminates with a servo-driven cutting system, which delivers clean, burr-free, and length-perfect cuts at high speeds.

 

Bracing Storage Rack Roll Forming Machine

 

Cutting speed 3-4 (per second)
Cutting blade angle 45°
Cutting force 8-10 tons
Cutting blade Material: Cr12MoV
Hardness: 58-62 (HRC)
Cutting capability Servo cutting

 

This continuous workflow from Bracing Storage Rack Roll Forming Machine to finished part minimizes handling, maximizes throughput, and guarantees uniform quality across every single brace produced.

We understand that standard solutions rarely fit specialized manufacturing needs. Therefore, our Bracing Storage Rack Roll Forming Machine is designed with unparalleled flexibility at its core. It is fully customizable to your exact specifications: the punching pattern and hole size, the material entry width, the roll forming thickness, and the operating voltage can all be tailored. This ensures the machine integrates perfectly into your factory’s ecosystem and meets your specific product design requirements. Furthermore, we back our technology with unwavering support. To safeguard your productivity, our expert engineers provide immediate remote assistance. Through real-time video guidance, we can diagnose issues, offer maintenance advice, and provide operational training directly to your floor, minimizing downtime and ensuring your Bracing Storage Rack Roll Forming Machine operates at peak performance. Contact us view more...→

 

Application Scenario

rack system bracing roll forming machine

Our photos with our customers

Our photos with our customers

 

About us

HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.

 

FAQ


Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.

Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a premium Bracing Storage Rack Roll Forming Machine. It can produce more than 3 panels.

Q: How long does it take to manufacture the machine?
A: In general, the Bracing Storage Rack Roll Forming Machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.

Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.

Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.

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