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Bracing Storage Rack Roll Forming Machine
Precision-Engineered for Stability: The Bracing Storage Rack Roll Forming Machine
In the architecture of industrial storage systems, the bracing component is the unsung hero, providing the critical diagonal strength that ensures rack integrity under immense loads. Manufacturing this vital part demands precision, consistency, and efficiency. Our Bracing Storage Rack Roll Forming Machine is the cornerstone of a robust production line dedicated exclusively to producing high-quality storage rack braces. This fully integrated solution transforms raw steel coil into finished, ready-to-install bracing components with exceptional accuracy and speed, offering manufacturers a decisive competitive edge.


| Processing range of edge dimensions |
C40x29、C60x30、C80x40、C100x50
|
| Feeding thickness | 0.8-2.0 mm |
| Product Tolerances | Length: ±2 mm / for all processed lengths Width, Height: ±0.5 mm Other dimensions: Compliant with EN 10162 cold-rolled steel profiles standard |
| Forming speed | 0 - 40 meters/minute |
| Achieved Safety Standards (Design Safety Standards) | Designed according to CE standards; includes CO and CQ |
| Material waste during machine installation |
10-20 meters per adjustment |
| Total power |
30 kW
|
| Voltage | 380V, 50Hz, three-phase |
| Production line layout | (length x width) 14 x 2 (meters) |
| Control system | PLC |
| Hydraulic System | Motor power: 5.5 kW * 2 Water tank capacity: 196 liters Working pressure: 12 MPa |
Workflow Diagram:Decoiler → Leveling → Roll forming → Punching → Servo cutting
The production journey on our Bracing Storage Rack Roll Forming Machine is a seamless, automated sequence engineered for flawless operation.
1.Decoiler & Leveling: It begins with a precision decoiler that feeds material into the system.

| Uncoiling method | Non-motorized decoiler |
| Coil outer diameter | 1800 mm |
| Coil inner diameter | 350-520 mm |
| Coil width | 50-300 mm |
| Coil load capacity | 3 tons |
| Expansion/contraction mechanism |
Manual
|
| Decoiler spindle shaft |
Material and hardness of the shaft raw material: Material: 45# steel, Hardness: 150-180 HB Diameter: 90 mm |
2. Roll forming: The steel strip then progresses to the core roll forming station, where a customized set of hardened rollers gradually and accurately cold-forms the metal into the specific, often complex, profile required for optimal bracing strength.

| Roll forming motor power | 15 kW |
| Frame Material and Manufacturing Method | The frame is made of Q235 steel plate, welded and then precision-machined using a gantry milling machine |
| Height from the ground to the roll forming position | 800-850 (mm) |
| Transmission system | Gear drive |
| Number of roll forming pairs | 14 pairs of rollers |
| Roll forming shaft | Material, Hardness: 40Cr; Hardness: 250-280 HB Diameter: 65 mm |
| Rollers | Material, Hardness: Cr12; Hardness: 55-60 (HRC); Chrome plating thickness: 0.01-0.015 (mm) Diameter: 130 mm |
| Coil thickness | 35 mm |
3. Puching: Following forming, integrated servo technology takes center stage. A high-precision servo punching unit cleanly perforates the brace with exact hole patterns—crucial for bolted connections—without stopping the line.

| Punching speed | 30-35 (strokes per minute) |
| Punching force | T8-10 tons |
| Punching die | Material: Cr12MoV Die hardness: 56-58 (HRC) |
4. Servo cutting: The process culminates with a servo-driven cutting system, which delivers clean, burr-free, and length-perfect cuts at high speeds.

| Cutting speed | 3-4 (per second) |
| Cutting blade angle | 45° |
| Cutting force | 8-10 tons |
| Cutting blade | Material: Cr12MoV Hardness: 58-62 (HRC) |
| Cutting capability | Servo cutting |
This continuous workflow from Bracing Storage Rack Roll Forming Machine to finished part minimizes handling, maximizes throughput, and guarantees uniform quality across every single brace produced.
We understand that standard solutions rarely fit specialized manufacturing needs. Therefore, our Bracing Storage Rack Roll Forming Machine is designed with unparalleled flexibility at its core. It is fully customizable to your exact specifications: the punching pattern and hole size, the material entry width, the roll forming thickness, and the operating voltage can all be tailored. This ensures the machine integrates perfectly into your factory’s ecosystem and meets your specific product design requirements. Furthermore, we back our technology with unwavering support. To safeguard your productivity, our expert engineers provide immediate remote assistance. Through real-time video guidance, we can diagnose issues, offer maintenance advice, and provide operational training directly to your floor, minimizing downtime and ensuring your Bracing Storage Rack Roll Forming Machine operates at peak performance. Contact us view more...→
Application Scenario

Our photos with our customers

About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a premium Bracing Storage Rack Roll Forming Machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Bracing Storage Rack Roll Forming Machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.




