Product
Two Waves Highway Guardrail Roll Forming Machine
Two Waves Highway Guardrail Roll Forming Machine: Advanced Solution for Highway Safety Barrier Production
The two waves highway guardrail roll forming machine is a state-of-the-art solution designed for the efficient production of highway guardrails, specifically those with two-wave designs. These guardrails are widely used for road safety, ensuring the protection of vehicles and passengers on highways. This advanced machine is engineered to deliver high-precision, high-speed production while offering exceptional flexibility and customizability.
Workflow Diagram
More parameters
| Product Name | two waves highway guardrail roll forming machine |
| Punching | Three groups, one group of middle holes and two groups of side holes |
| Structure | 500H Beam |
| Main motor power | Dual 22KW motors + K107 reducer |
| Hydraulic station motor power | 22kw |
| Cutting type | Hydraulic three-piece shear |
| Produce speed | 5-15m/min |
| Shaft material | Cr12MoV |
| Brand of electrical control cabinet | Delta or customized according to customer requirements |
| Touch screen/inverter | Delta or customized according to customer requirements |
| Rolling materials | High quality CR12 quenching |
| Cutting blade material | Cr12, treatment off 58 ℃ -60 ℃ |
| Roller diameter | Φ120mm |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 2.0-4.0mm |
| Rows | 15-18 |
| Size | 14 meters long × about 2.4 meters wide |
| Voltage | 380V |
| Feeding width | 465- 475mm |
Key Features and Operation of the two waves highway guardrail roll forming machine
The core operation of the Two Waves Highway Guardrail Roll Forming Machine begins with the uncoiling process, where a coil of steel is fed into the machine. The uncoiler ensures that the material is precisely positioned, reducing waste and ensuring smooth operation. Once the steel coil is correctly positioned, the material moves to the punching station, where holes are punched according to the specific requirements for the guardrail's installation.
After punching, the material moves to the roll forming section, where the steel sheet is shaped into the characteristic two-wave design. The machine uses a series of carefully calibrated rollers to form the material into the desired profile, ensuring consistent quality and dimensional accuracy. This step is crucial for ensuring that the guardrail fits perfectly into the installation space and offers maximum protection.
Once the guardrail is formed, the cutting mechanism ensures that each piece is cut to the required length. This automated cutting process guarantees precision and speed, ensuring that the production cycle remains efficient without compromising quality. Finally, the automatic stacker collects the finished guardrail sections, making it easier for operators to handle and prepare for shipment.
Customization and Flexibility
One of the key advantages of the Two Waves Highway Guardrail Roll Forming Machine is its ability to be fully customized to meet specific production requirements. Customers can adjust critical parameters such as feed width, rolling thickness, voltage, and touch screen language, allowing for the production of guardrails tailored to the needs of different projects.
This machine can handle a wide range of materials and thicknesses, making it ideal for various types of highway guardrails. Whether you’re producing standard guardrails or more specialized designs, the Two Waves Highway Guardrail Roll Forming Machine can be easily adjusted to suit your production needs.
Automation for Increased Efficiency
The Two Waves Highway Guardrail Roll Forming Machine is equipped with full automation, which significantly enhances production efficiency. Automated processes reduce the need for manual intervention, which helps minimize human error and lowers labor costs. Additionally, the machine’s punching, forming, cutting, and stacking processes are all synchronized for smooth, continuous operation, further boosting productivity.
Online Technical Support
In case of any operational issues, the machine offers remote video guidance from experienced engineers. This remote assistance ensures that any technical difficulties can be quickly addressed, minimizing downtime and allowing your production process to continue without disruption. This level of support makes the Two Waves Highway Guardrail Roll Forming Machine a reliable choice for businesses looking to maintain smooth, continuous operations.
If you are interested in learning more about the Two Waves Highway Guardrail Roll Forming Machine or would like to discuss a custom solution for your production needs, feel free to contact us for further details.Click...→
Application Scenario
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a two waves highway guardrail roll forming machine. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the two waves highway guardrail roll forming machine be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
