Product
Premium upright rack roll forming machine for durable storage system
Advanced Upright Rack Roll Forming Machine for Warehouse Storage Solutions
In the rapidly evolving logistics and warehousing industry, efficiency, strength, and precision are the pillars of success. One of the most vital components in modern warehouse infrastructure is the upright rack, which supports heavy loads and ensures the safety and organization of storage systems. At the heart of upright rack production is the upright rack roll forming machine—a highly automated and efficient solution designed to manufacture upright posts for racking systems with consistency and accuracy.
The upright rack roll forming machine is a comprehensive production line integrating multiple essential processes, including decoiling, leveling, punching, roll forming, cutting, and stacking. With robust engineering and precise control systems, the upright rack roll forming machine ensures the reliable production of high-quality upright frames used in pallet racking systems, cantilever racks, mezzanine floors, and other structural shelving solutions.
Workflow Diagram
More parameters
| Product Name | Premium upright rack roll forming machine for durable storage system |
| Punching | 80 ton mechanical punch press |
| Main motor power | 18.5 kw（Polaroid） |
| Hydraulic station | Vane pump, 5.5kw |
| Produce speed | 6-8 m/min |
| Shaft material | 45# Steel |
| Brand of electrical control cabinet |
Phase sequence protector Independent cabinet |
| Touch screen | Weilun or customized according to customer requirements |
| Rolling materials | Cr12, heat treatment HRC58-62℃ |
| Cutting blade material | Cr12MOV, treatment off 58 ℃ -62℃ |
| Roller diameter | Φ80mm |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 1.5-2.5mm |
| Rows | 18 |
| Board height | 600-900 mm |
Key Components and Process Flow of the Upright Rack Roll Forming Machine
1. Decoiler System
The process starts with the decoiler. The upright rack roll forming machine is equipped with a heavy-duty decoiler that feeds steel coil into the line. It ensures smooth and continuous delivery of raw material, minimizing downtime and increasing efficiency.
2. Leveling Unit
Next, the material passes through the leveling section. The upright rack roll forming machine uses precision rollers to eliminate internal stress and flatten the steel strip, preparing it for punching and forming.
3. Hydraulic Punching Station
One of the most crucial stages in the upright rack roll forming machine is punching. This section features a hydraulic or servo-driven punching system capable of high-speed, high-accuracy perforation. Slotting and hole patterns can be customized through the control system to meet various rack specifications, including teardrop, omega, or European-style upright frames.
4. Roll Forming Section
This is the core of the upright rack roll forming machine. The roll forming station consists of a series of rollers that gradually shape the steel strip into the final profile. The upright rack roll forming machine ensures precise forming with minimal material deformation and excellent structural integrity.
5. Cutting Mechanism
After forming, the profile is cut to length using a hydraulic cutting unit or flying saw. The upright rack roll forming machine delivers clean, burr-free cuts, which is critical for easy assembly and long-term use in industrial settings.
6. Automatic Stacking System
Finally, the finished upright profiles are organized and stacked by an automated system. This feature of the upright rack roll forming machine simplifies handling, improves safety, and reduces labor costs.
Core Advantages of the Upright Rack Roll Forming Machine
High Efficiency: The upright rack roll forming machine operates continuously with high throughput, reducing production time significantly.
Precision Engineering: Every component of the upright rack roll forming machine is designed for tight tolerances, ensuring dimensional accuracy and repeatability.
Customization: Whether the application demands light, medium, or heavy-duty upright frames, the upright rack roll forming machine can be tailored to meet specific design requirements.
Durability: Built with hardened shafts, wear-resistant rollers, and industrial-grade electronics, the upright rack roll forming machine guarantees long service life even in demanding environments.
User-Friendly Operation: The system is controlled by a user-friendly HMI with PLC programming, allowing easy changeovers, real-time monitoring, and production control.
Application Scenario
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a Premium upright rack roll forming machine for durable storage system. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Premium upright rack roll forming machine for durable storage system be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
