Product
omega roll forming machine line
Precision Engineered for Modern Construction: The Omega Roll Forming Machine Line Revolution
The omega roll forming machine line stands as a cornerstone of efficiency in contemporary drywall suspension systems and acoustic ceiling construction. Designed to transform raw steel coils into geometrically complex Omega profiles – characterized by their distinctive curved flanges and central groove – this fully automated system integrates five critical processes: decoiling, leveling, roll forming, servo cutting, and automated stacking. With its ability to produce structural Omega channels at speeds exceeding 40 meters per minute while maintaining tolerances within ±1.0mm, the omega roll forming machine line delivers unmatched precision for critical architectural applications.
Roll Forming Process Workflow Diagram
More parameters
| Product Name |
omega roll forming machine line |
| Main motor power | 7.5 kw |
| Hydraulic station | 5.5 kw |
| Produce speed | 40 m/min |
| Shaft material | 45# Steel |
| Touch screen | PLC or customized according to customer requirements |
| Rolling materials | Cr12, heat treatment HRC58-62℃ |
| Cutting blade material | Cr12 |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 0.4-1.2mm |
| Rows | 12 |
Core Components & Workflow
High-Capacity Decoiling
The process initiates with a motor-driven decoiler handling coils up to 5 tons. An integrated hydraulic mandrel expansion system ensures secure coil griping, while a pneumatic peeler prevents material deformation during initial feed-in. This stage sets the foundation for continuous, vibration-free material flow into the omega roll forming machine line.
Multi-Roller Precision Leveling
12-roller leveling units eliminate coil memory effect and crossbow distortion through alternating bending stresses. Precision-ground rollers with adjustable gaps (controlled via HMI) calibrate material flatness to ≤1mm/m² – a critical prerequisite for the intricate forming of Omega flanges.
Computer-Optimized Roll Forming
The heart of the omega roll forming machine line features 12 forming stands, each engineered for progressive flange bending. CAD/CAM-designed tooling with tungsten carbide inserts gradually shapes the flat strip into the signature Omega profile. Critical innovations include:
Springback compensation algorithms in roll design
Hydraulic side-shifting for rapid profile adjustments
Real-time flange angle monitoring via laser sensors
Rotary Servo Cutting System
Unlike conventional straight-cut shears, this omega roll forming machine line employs a rotating servo cutter synchronized with material flow. The tungsten steel blades execute miter cuts at 45°-90° angles for seamless joint connections. Servo motors achieve cutting length accuracy of ±1.0mm at 40 m/minute, with automatic blade clearance adjustment preventing material pinching.
Intelligent Stacking & Bundling
Pneumatic conveyors transfer finished Omega channels to a programmable stacking cell. Servo-driven grippers arrange profiles in pyramid or rectangular bundles, while load cells monitor bundle weight. Anti-scratch polymer liners between layers preserve surface integrity.
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for the omega roll forming machine line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the omega roll forming machine line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
