Product
Color Stone Coated Steel Roofing Production Line
Color Stone Coated Steel Roofing Production Line
The demand for roofing materials that combine superior longevity, weather resistance, and architectural beauty is constantly growing. Stone-coated steel roofing stands at the forefront of this trend, offering the strength of metal with the classic appeal of natural slate or tile. Manufacturing this premium product requires a sophisticated and integrated manufacturing solution. Our Color Stone Coated Steel Roofing Production Line is engineered to meet this exact need, providing a complete, automated, and highly customizable system for producing high-performance roofing sheets.
A Seamless, Multi-Stage Manufacturing Process
Our Color Stone Coated Steel Roofing Production Line executes a meticulously controlled, end-to-end process:
Material Preparation & Forming: The line begins with high-strength Galvalume steel coil, chosen for its corrosion resistance. The coil is uncoiled, leveled, and cut to precise dimensions. It then passes through a precision roll-forming station, where it is cold-formed into a variety of durable profiles, such as traditional tile or shake patterns.
Surface Preparation & Coating: The formed metal sheet is prepared for the key coating stage. A specialized acrylic resin adhesive is uniformly applied, creating the crucial bonding layer. High-quality, sintered natural stone granules are then evenly distributed across this adhesive-coated surface.
Finishing & Curing: Excess granules are removed to ensure a clean, defined appearance. The coated sheet then enters a high-temperature curing oven. Here, a controlled two-stage curing process permanently fuses the granules and primer to the steel substrate. This results in a finished product with exceptional granule adhesion, color fastness, and resistance to UV radiation and extreme weather.
| Glue Spraying Chamber | Color Stone Coated Steel Roofing Production Line |
| Dimensions | 4200 × 1800 × 2200 mm (Length × Width × Height) |
| Main Frame | 120# channel steel |
| Spraying Method | Fixed high-pressure spray gun for coating |
| Transmission Method | Driven by a 0.75kW motor, with round belt transmission |
| Control System | PLC control with LCD display for parameter adjustment |
| Spraying Device | Electric hydraulic spray machine |
Key Advantages and Technical Features
Superior Product Quality: The integrated process guarantees uniform granule distribution, vibrant color consistency, and a flawless finish. The final product offers exceptional durability, impact resistance, and a Class A fire rating, outperforming many traditional materials.
High Efficiency and Automation: As a fully automated Color Stone Coated Steel Roofing Production Line, it maximizes throughput and minimizes labor costs. The continuous workflow from coil to finished product ensures consistent output with minimal waste.
Complete Customization Flexibility: We understand that market needs vary. Therefore, every aspect of this Color Stone Coated Steel Roofing Production Line can be tailored. This includes profile design, color and granule blends, production speed, and line configuration, allowing you to produce a diverse product portfolio.
Robust Technical Support: Our partnership includes comprehensive support, from installation to ongoing maintenance. We provide expert remote assistance and real-time video guidance to ensure your Color Stone Coated Steel Roofing Production Line operates at peak efficiency with minimal downtime.
| Sanding and Blasting Section | Color Stone Coated Steel Roofing Production Line |
| Dimensions | 8500 × 1800 × 2500 mm (Length × Width × Height) |
| Main Frame | 120# channel steel |
| Transmission Method | 6mm chain for cyclic transmission |
| Motor Power | 2.2kW (shared with the glue spraying chamber) |
| Sand Supply Method | Independent sand box for replenishment, with excess colored sand recycled using three belt conveyors in a reciprocating cycle. |
| Surface Glue Spraying Section | Color Stone Coated Steel Roofing Production Line |
| Dimensions | 5600 × 1800 × 2200 mm (Length × Width × Height) |
| Main Frame | 120# channel steel |
| Spraying Method | Reciprocating spraying |
| Transmission Method | 0.75kW motor, round belt transmission |
| Control System | PLC control, with LCD display for parameter adjustment |
| Spraying Device | Uses a diaphragm pump for surface glue adsorption, with a high-pressure spray gun for reciprocating spraying. |
| Drying Main Body | Color Stone Coated Steel Roofing Production Line |
| Dimensions | 60000 × 1750 × 1700 mm (Length × Width × Height) |
| Main Frame | Welded using national standard 180# channel steel and 50mm steel pipes. The bottom is insulated with 50mm thick rock wool composite boards. |
| Transmission Method | 5kW frequency-controlled motor, 1.2-inch national standard chain for cyclic transmission. The tile brackets are made by bending Φ10mm cold-drawn rods |
| Heating Method | Electric heating air furnace, 100kW (2 units) |
| Insulation Boards | Insulation includes top and side insulation. Side insulation consists of 100mm thick polyurethane-sealed rock wool composite boards, while the top insulation is also 100mm thick polyurethane-sealed rock wool composite boards. |
| Extended Tile Drying Chamber | Color Stone Coated Steel Roofing Production Line |
| Drying Main Body Dimensions | 60000 × 1750 × 1700 mm (Length × Width × Height) |
| Main Frame | Welded using national standard 180# channel steel and 50mm steel pipes. The bottom is insulated with 50mm thick rock wool composite boards for thermal protection |
| Transmission Method | 5kW frequency-controlled motor, 1.2-inch national standard chain for cyclic transmission. The tile brackets are made by bending Φ10mm cold-drawn rods |
| Heating Method | Electric heating air furnace, 100kW (2 units) |
| Insulation Boards | Insulation includes top and side insulation. Side insulation consists of 100 mm-thick polyurethane-sealed rock wool composite boards, and the top insulation is also 100 mm-thick polyurethane-sealed rock wool composite boards |
Application and Market Potential
This production line is designed for manufacturers serving the residential, commercial, and architectural roofing sectors. The premium tiles produced are ideal for new construction and renovation projects where clients seek an optimal blend of aesthetic elegance, long-term value, and proven performance in diverse climates.
By combining precision engineering with advanced coating technology, our Color Stone Coated Steel Roofing Production Line is more than just machinery—it is a strategic asset for producing premium roofing materials that define quality and durability in the global construction market.
Application Scenario
This production line is designed for manufacturers targeting the premium residential, commercial, and architectural roofing markets. The final product is ideal for new construction and renovation projects requiring a combination of longevity, aesthetic beauty, and performance.
Our photos with our customers
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a Color Stone Coated Steel Roofing Production Line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Color Stone Coated Steel Roofing Production Line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.
