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Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing
Precision-Engineered Strength: The Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing
In the world of industrial and commercial storage systems, structural integrity is non-negotiable. The bracing components are the critical elements that provide essential stability and rigidity to the entire rack assembly. Manufacturing these parts with unwavering precision, consistency, and efficiency is key to producing safe and reliable storage solutions. Our specialized Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing is engineered precisely for this mission. This automated, high-performance line is dedicated to producing superior-quality rack braces, offering manufacturers a complete, streamlined, and customizable production process from raw material to finished part.
| Processing range of edge dimensions |
C40x29、C60x30、C80x40、C100x50
|
| Feeding thickness | 0.8-2.0 mm |
| Product Tolerances | Length: ±2 mm / for all processed lengths Width, Height: ±0.5 mm Other dimensions: Compliant with EN 10162 cold-rolled steel profiles standard |
| Forming speed | 0 - 40 meters/minute |
| Achieved Safety Standards (Design Safety Standards) | Designed according to CE standards; includes CO and CQ |
| Material waste during machine installation |
10-20 meters per adjustment |
| Total power |
30 kW
|
| Voltage | 380V, 50Hz, three-phase |
| Production line layout | (length x width) 14 x 2 (meters) |
| Control system | PLC |
| Hydraulic System | Motor power: 5.5 kW * 2 Water tank capacity: 196 liters Working pressure: 12 MPa |
Workflow Diagram：Decoiler → Leveling → Roll forming → Punching → Servo cutting
This integrated Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing orchestrates a seamless, four-stage operation.
1.Decoiler & Leveling: The process begins with a robust decoiler that smoothly feeds steel coil into the line.
| Uncoiling method | Non-motorized decoiler |
| Coil outer diameter | 1800 mm |
| Coil inner diameter | 350-520 mm |
| Coil width | 50-300 mm |
| Coil load capacity | 3 tons |
| Expansion/contraction mechanism |
Manual
|
| Decoiler spindle shaft |
Material and hardness of the shaft raw material: Material: 45# steel, Hardness: 150-180 HB Diameter: 90 mm |
2. Roll forming: The material then travels into the heart of the system: the precision roll forming station. Here, through a meticulously calculated series of roller dies, the flat strip is continuously and gradually cold-formed into the exact, complex profile required for high-strength storage rack bracing.
| Roll forming motor power | 15 kW |
| Frame Material and Manufacturing Method | The frame is made of Q235 steel plate, welded and then precision-machined using a gantry milling machine |
| Height from the ground to the roll forming position | 800-850 (mm) |
| Transmission system | Gear drive |
| Number of roll forming pairs | 14 pairs of rollers |
| Roll forming shaft | Material, Hardness: 40Cr; Hardness: 250-280 HB Diameter: 65 mm |
| Rollers | Material, Hardness: Cr12; Hardness: 55-60 (HRC); Chrome plating thickness: 0.01-0.015 (mm) Diameter: 130 mm |
| Coil thickness | 35 mm |
3. Puching: The line then integrates advanced servo technology for secondary operations. A servo-controlled punching unit performs accurate, burr-free hole patterning—essential for subsequent assembly and bolt connections.
| Punching speed | 30-35 (strokes per minute) |
| Punching force | T8-10 tons |
| Punching die | Material: Cr12MoV Die hardness: 56-58 (HRC) |
4. Servo cutting: Followed by a high-speed servo shear that delivers clean, length-consistent cuts with exceptional repeatability.
| Cutting speed | 3-4 (per second) |
| Cutting blade angle | 45° |
| Cutting force | 8-10 tons |
| Cutting blade | Material: Cr12MoV Hardness: 58-62 (HRC) |
| Cutting capability | Servo cutting |
This seamless integration from forming to punching and shearing in a single, coordinated Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing eliminates intermediate handling, dramatically boosts output, and ensures uniform product quality.
Understanding that every manufacturer has unique specifications, our Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing is built on a platform of high adaptability. Key parameters are fully customizable to match your exact production needs, including the punching pattern and hole size, material entry width, roll forming thickness, and operating voltage. This flexibility ensures the line integrates perfectly into your existing workflow and meets local power standards. Beyond hardware, we provide unwavering technical partnership. To maximize your uptime and operational confidence, our expert engineers offer comprehensive remote support. Should any operational questions or maintenance needs arise, immediate live video guidance is available, allowing for real-time troubleshooting and expert advice delivered directly to your factory floor.
Choosing our dedicated Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing translates to more than just acquiring machinery; it is an investment in enhanced productivity, reduced waste, and superior end-product strength. The synergy of continuous roll forming with servo-accurate punching and shearing guarantees that every brace produced contributes to the overall safety and durability of the final storage rack system. Contact us view more...→
Application Scenario
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a premium Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Rack Roll Forming Machine for Production Line For Making Storage Rack Bracing be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.