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Custom Metal Upright Roll Forming Machine Line
Custom Metal Upright Roll Forming Machine Line
In the competitive world of storage and display systems, efficiency, strength, and precision in manufacturing are paramount. Our Custom Metal Upright Roll Forming Machine Line is engineered to deliver exactly that, providing a complete, automated, and highly adaptable solution for producing high-quality metal uprights for racks, shelving, and pallet systems. This integrated line transforms raw coil steel into finished profiles with remarkable speed and consistency, ensuring your production meets the highest standards.
Custom Metal Upright Roll Forming Machine Line Workflow
Decoiler → Leveling → Punching → Roll forming → Cutting → Finished product receiving rack

The strength of our Custom Metal Upright Roll Forming Machine Line lies in its seamless, sequential process.
1.Decoiler
It begins with a robust uncoiling system that smoothly feeds the metal coil into a precision levelling machine.

| Type | Single-head decoiler |
| Maximum load capacity | 3 Tons |
| Maximum coil width |
inner diameter:300 mm outer diameter:1800 mm |
| Decoiler speed | 0-20 m/min |
| Hydraulic system |
Oil pressure: 8 megapascals Oil type: Hydraulic oil 46# Hydraulic motor power: 4 kw |
2. Leveling
This critical stage ensures any inherent curvature or imperfections are removed, guaranteeing perfectly flat material before forming.

| Flatness tolerance (millimeters/meter) | ±(1 - 2) mm/m |
| Number of leveling rollers | 11 |
| Leveling wheel |
Diameter: 80 mm Material: Cr12 Hardness (bore): 55-60 HRC Chromium plating thickness: 0.01-0.015 mm
|
| Electric motor | 1. Motor power: 4 kw 2. Number of motors: 1 AC motor/engine. 3. Variable frequency drive speed control. |
| Transmission method |
Gear transmission
|
3.Punching
The flat strip then proceeds to a punching station, where holes, slots, or notches are accurately punched according to your specific design. This pre-forming customization is a key advantage of our Custom Metal Upright Roll Forming Machine Line, allowing for complex hole patterns that facilitate easy assembly and adjustability in the final racking product.

| Punching pressure | 80 Tons |
| Punching speed | 60-70 (beats/minute) |
| Number of molds | Two sets of molds, suitable for two different specifications. |
| Maximum mold height | 320 mm |
| Machine weight | 6.6. Tons |
4.Roll forming
The heart of the operation is the roll forming machine itself. Here, the pre-punched strip is guided through a series of meticulously designed roll stands. Each set of rollers incrementally bends the metal until it achieves the desired cross-sectional profile with exceptional accuracy and repeatability. The Custom Metal Upright Roll Forming Machine Line excels in creating strong, consistent upright profiles with clean lines and tight tolerances.

| Roll forming speed | 0-20 m/min |
| Number of rollers | 18 pairs of rollers |
| Rollers |
Material: Cr12 Diameter: 140 mm Roller Hardness: 55-60 (HRC) Chromium Plating Thickness: 0.01-0.015 mm
|
| Shafts | Material: 40Cr Diameter: 70 mm Hardness (bore diameter): HB 250-HB 280 |
| Electric motor |
1. Motor power: 15 kw 2. Quantity: 2 engines 3. Speed is adjusted via a frequency converter.
|
| Transmission method | Gear transmission |
5. Cutting
Following the forming process, a high-speed cutting station cuts the continuous profile into predetermined lengths.

| Cutting type | Hydraulic cutting |
| Blade material and hardness | Cr12MoV, hardness 58 - 62 (HRC) |
| Cutting speed | 2 seconds per product |
| Cutting force | 30 Tons |
| Hydraulic system | Oil pressure: 12 MPa Hydraulic motor power: 7.5 kW Oil cooling: Fan |
| Cutting ability | Mobile non-stop editing |
6. Finished product receiving rack
Finally, the finished uprights are conveyed to a stacking or receiving table, organized and ready for packaging or direct assembly. The entire Custom Metal Upright Roll Forming Machine Line is designed for optimal workflow, minimizing manual handling and maximizing output.

| Size | 3000 x 800 x 800 (mm) |
| Weight | 50 kgs |
Beyond its core functionality, this line is built for the diverse needs of modern manufacturing. We understand that specifications vary, which is why our Custom Metal Upright Roll Forming Machine Line offers extensive customization. The feed width, material thickness, forming speed, and electrical voltage can all be tailored to your exact production requirements and local power standards. Furthermore, to ensure minimal downtime and continuous operation, we provide comprehensive remote support. Should any question or issue arise, our engineers are available for live video guidance, offering real-time troubleshooting and operational advice directly for your Custom Metal Upright Roll Forming Machine Line.
Investing in our Custom Metal Upright Roll Forming Machine Line means investing in productivity, quality, and flexibility. It is more than just machinery; it is a partnership aimed at enhancing your manufacturing capability and growing your business in the dynamic storage solutions market. Contact us view more...→
Application Scenario

Our photos with our customers

About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a Custom Metal Upright Roll Forming Machine Line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Custom Metal Upright Roll Forming Machine Line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.




