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Storage Rack Roll Forming Machine Line For Making Rack Bracing Production
Engineered for Critical Strength: The Storage Rack Roll Forming Machine Line For Making Rack Bracing Production
In the robust framework of industrial storage systems, bracing components are not merely accessories; they are fundamental elements that provide essential diagonal rigidity and seismic resistance, ensuring the entire structure's stability under dynamic loads. Manufacturing these critical parts requires a specialized solution that combines precision, speed, and unwavering consistency. Our dedicated Storage Rack Roll Forming Machine Line For Making Rack Bracing Production is precisely engineered to meet this challenge. This fully integrated, automated production line is designed to transform raw steel coil into high-strength, precision-punched rack braces with exceptional efficiency, making it the ideal core asset for manufacturers focused on quality and productivity.
| Processing range of edge dimensions |
C40x29、C60x30、C80x40、C100x50
|
| Feeding thickness | 0.8-2.0 mm |
| Product Tolerances | Length: ±2 mm / for all processed lengths Width, Height: ±0.5 mm Other dimensions: Compliant with EN 10162 cold-rolled steel profiles standard |
| Forming speed | 0 - 40 meters/minute |
| Achieved Safety Standards (Design Safety Standards) | Designed according to CE standards; includes CO and CQ |
| Material waste during machine installation |
10-20 meters per adjustment |
| Total power |
30 kW
|
| Voltage | 380V, 50Hz, three-phase |
| Production line layout | (length x width) 14 x 2 (meters) |
| Control system | PLC |
| Hydraulic System | Motor power: 5.5 kW * 2 Water tank capacity: 196 liters Working pressure: 12 MPa |
Workflow Diagram：Decoiler → Leveling → Roll forming → Punching → Servo cutting
The operational excellence of our Storage Rack Roll Forming Machine Line For Making Rack Bracing Production is realized through a seamless, continuous four-stage process.
1.Decoiler & Leveling: The journey begins with a precision decoiler that feeds material into the system.
| Uncoiling method | Non-motorized decoiler |
| Coil outer diameter | 1800 mm |
| Coil inner diameter | 350-520 mm |
| Coil width | 50-300 mm |
| Coil load capacity | 3 tons |
| Expansion/contraction mechanism |
Manual
|
| Decoiler spindle shaft |
Material and hardness of the shaft raw material: Material: 45# steel, Hardness: 150-180 HB Diameter: 90 mm |
2. Roll forming: The steel strip then advances to the heart of the line: the roll forming station. Here, through a meticulously engineered series of roller dies, the metal is gradually cold-formed into the exact, often complex, cross-sectional profile required for optimal bracing performance.
| Roll forming motor power | 15 kW |
| Frame Material and Manufacturing Method | The frame is made of Q235 steel plate, welded and then precision-machined using a gantry milling machine |
| Height from the ground to the roll forming position | 800-850 (mm) |
| Transmission system | Gear drive |
| Number of roll forming pairs | 14 pairs of rollers |
| Roll forming shaft | Material, Hardness: 40Cr; Hardness: 250-280 HB Diameter: 65 mm |
| Rollers | Material, Hardness: Cr12; Hardness: 55-60 (HRC); Chrome plating thickness: 0.01-0.015 (mm) Diameter: 130 mm |
| Coil thickness | 35 mm |
3. Puching: Immediately following forming, advanced servo-technology takes over. A high-accuracy servo punching unit perforates the moving profile with clean, burr-free holes at exact intervals, crucial for subsequent assembly.
| Punching speed | 30-35 (strokes per minute) |
| Punching force | T8-10 tons |
| Punching die | Material: Cr12MoV Die hardness: 56-58 (HRC) |
4. Servo cutting: The line culminates with a synchronized servo shear that delivers perfectly square, length-consistent cuts at high speed without stopping the material flow.
| Cutting speed | 3-4 (per second) |
| Cutting blade angle | 45° |
| Cutting force | 8-10 tons |
| Cutting blade | Material: Cr12MoV Hardness: 58-62 (HRC) |
| Cutting capability | Servo cutting |
We recognize that a one-size-fits-all approach is ineffective in manufacturing. Therefore, our Storage Rack Roll Forming Machine Line For Making Rack Bracing Production is built on a foundation of deep customization. Critical parameters are tailored to your specific product design and factory environment. This includes the hole pattern and punching size, the material entry width, the roll forming thickness, and the operating voltage, ensuring perfect integration with your power specifications. Beyond hardware, we provide a partnership centered on continuous support. To maximize your uptime and operational confidence, we offer direct access to expert engineering support via real-time video guidance. This allows for immediate troubleshooting, operational advice, and maintenance support, ensuring your Storage Rack Roll Forming Machine Line For Making Rack Bracing Production maintains peak performance with minimal disruption.
Choosing our specialized line is an investment in the foundational strength of your storage rack products. By delivering precision engineering, complete adaptability, and proactive support, this Storage Rack Roll Forming Machine Line For Making Rack Bracing Production is more than machinery—it is a strategic partner dedicated to enhancing your manufacturing capability and fortifying the quality of your final storage solutions. Contact us view more...→
Application Scenario
Our photos with our customers
About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a premium Storage Rack Roll Forming Machine Line For Making Rack Bracing Production. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Storage Rack Roll Forming Machine Line For Making Rack Bracing Production be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.