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Customizable CE-Certified Rack Upright Roll Forming Machine Line
Maximize Efficiency with Our Customizable CE-Certified Rack Upright Roll Forming Machine Line
In the competitive landscape of industrial storage and racking manufacturing, precision, reliability, and compliance are non-negotiable. Our Customizable CE-Certified Rack Upright Roll Forming Machine Line is engineered to meet these exacting demands, offering a fully integrated, automated, and adaptable solution for producing superior-quality metal uprights. This comprehensive line seamlessly transforms raw steel coil into finished, ready-to-assemble profiles, empowering your production with unmatched speed, consistency, and safety standards.
Customizable CE-Certified Rack Upright Roll Forming Machine Line Workflow
Decoiler → Leveling → Punching → Roll forming → Cutting → Finished product receiving rack


The core strength of this system lies in its perfectly synchronized, sequential workflow.
1.Decoiler
The process begins with a robust decoiler that feeds the material into a precision leveling unit.

| Type | Single-head decoiler |
| Maximum load capacity | 3 Tons |
| Maximum coil width |
inner diameter:300 mm outer diameter:1800 mm |
| Decoiler speed | 0-20 m/min |
| Hydraulic system |
Oil pressure: 8 megapascals Oil type: Hydraulic oil 46# Hydraulic motor power: 4 kw |
2. Leveling
This stage is critical for eliminating coil set and imperfections, ensuring flawlessly flat strip before any forming occurs—a foundational step for achieving perfect final products.

| Flatness tolerance (millimeters/meter) | ±(1 - 2) mm/m |
| Number of leveling rollers | 11 |
| Leveling wheel |
Diameter: 80 mm Material: Cr12 Hardness (bore): 55-60 HRC Chromium plating thickness: 0.01-0.015 mm
|
| Electric motor | 1. Motor power: 4 kw 2. Number of motors: 1 AC motor/engine. 3. Variable frequency drive speed control. |
| Transmission method |
Gear transmission
|
3.Punching
The leveled strip then advances to a versatile punching station. Here, a key advantage of our Customizable CE-Certified Rack Upright Roll Forming Machine Line comes to the fore: the hole size, pattern, and positioning are fully customizable. This allows for the creation of precise, application-specific perforations that facilitate easy shelving adjustment and secure assembly in the final rack system.

| Punching pressure | 80 Tons |
| Punching speed | 60-70 (beats/minute) |
| Number of molds | Two sets of molds, suitable for two different specifications. |
| Maximum mold height | 320 mm |
| Machine weight | 6.6. Tons |
4.Roll forming
The heart of the operation is the roll forming machine itself. The pre-punched strip is guided through a series of computer-designed roll stands, each progressively shaping the metal into the desired strong, consistent cross-sectional profile with exceptional dimensional accuracy.

| Roll forming speed | 0-20 m/min |
| Number of rollers | 18 pairs of rollers |
| Rollers |
Material: Cr12 Diameter: 140 mm Roller Hardness: 55-60 (HRC) Chromium Plating Thickness: 0.01-0.015 mm
|
| Shafts | Material: 40Cr Diameter: 70 mm Hardness (bore diameter): HB 250-HB 280 |
| Electric motor |
1. Motor power: 15 kw 2. Quantity: 2 engines 3. Speed is adjusted via a frequency converter.
|
| Transmission method | Gear transmission |
5. Cutting
Following this, a high-speed hydraulic cutting station cleanly severs the continuous profile into predetermined lengths.

| Cutting type | Hydraulic cutting |
| Blade material and hardness | Cr12MoV, hardness 58 - 62 (HRC) |
| Cutting speed | 2 seconds per product |
| Cutting force | 30 Tons |
| Hydraulic system | Oil pressure: 12 MPa Hydraulic motor power: 7.5 kW Oil cooling: Fan |
| Cutting ability | Mobile non-stop editing |
6. Finished product receiving rack
The finished uprights are then automatically conveyed and neatly stacked at the receiving table, streamlining material handling.

| Size | 3000 x 800 x 800 (mm) |
| Weight | 50 kgs |
Beyond its robust process, the defining feature of this line is its profound adaptability. We understand that every manufacturer's needs are unique. Therefore, our Customizable CE-Certified Rack Upright Roll Forming Machine Line is built to your specifications: material thickness, feed width, line speed, and electrical voltage can all be tailored. Furthermore, the integrated CE certification guarantees that the entire line meets rigorous European health, safety, and environmental protection standards, facilitating smoother market access and ensuring operator safety.
To guarantee peak performance and minimal downtime, we provide unparalleled support. Should any technical query arise, our expert engineers are available for immediate live video guidance, offering real-time diagnostics and operational assistance for your Customizable CE-Certified Rack Upright Roll Forming Machine Line. Contact us view more...→
Application Scenario

Our photos with our customers

About us
HOPEX (Wuxi) Intelligent Technology Co., Ltd.: Pioneering Roll Forming Innovation Since 1996
Founded in 1996 with a dedicated R&D team for roll forming technology, HOPEX has evolved into a global force in intelligent manufacturing. Established in Wuxi in 2003, we launched our core product lines—semi-automatic purlin machines, cable tray machines, and guardrail machines—laying the foundation for our commitment to 100% customized solutions.In 2016, we doubled our team and expanded our offerings to include solar strut machines and heavy-duty leveling/slitting lines, while strengthening R&D for our flagship products. By 2022, HOPEX achieved 100% sales growth and revolutionized production through full automation, upgrading all equipment to smart manufacturing standards and growing our R&D team to 10+ experts.Today, we export cutting-edge machinery worldwide—serving Russia, Australia, India, the Middle East, Southeast Asia, and beyond—as we fully enter the global market in 2025. Our vision is clear: to be the global leader in roll forming technology, making precision engineering easier and hassle-free for industries everywhere.
FAQ
Q: Are you a trading company or a factory?
A: We are a factory with a professional production team and service consciousness, just for exporting various types of cold roll forming machines.
Q: Can a machine produce only one style of panel profile?
A: Not complete. Suitable for a Customizable CE-Certified Rack Upright Roll Forming Machine Line. It can produce more than 3 panels.
Q: How long does it take to manufacture the machine?
A: In general, the Customizable CE-Certified Rack Upright Roll Forming Machine Line be completed in 20 to 45 business days. But if you need machines urgently, we can save you time.
Q: Is there quality control when producing the production line?
A: Yes, we have a team that is responsible for quality control, including the laying of raw materials, processing rolls and other parts, processing, assembly, testing, and packaging on the roll surface and shaft.
Q: What can you do if the machine breaks?
A: Our machine is warranted for 24 months. If the damaged part cannot be repaired, we can send a new part to replace the damaged part, but you will need to pay the courier fee yourself. If the warranty period is exceeded, we can resolve the issue through negotiation, and we provide technical support for the entire life cycle of the device.




